Journal of the University of Chemical Technology and Metallurgy, XXXVIII, 2003, Book 2

 

INORGANIC CHEMICAL TECHNOLOGIES

LIQUID FERTILIZERS FROM DOLOMITE
R. Šlinkšiene, A. Sviklas

SPECIAL LIQUID FERTILIZERS FROM POTASSIUM PHOSPHATES
R. Paleckiene, A. Sviklas

THE POSSIBILITIES AND PROBLEMS OF SEMI-HYDRATE PHOSPHOGYPSUM USE FOR PRODUCTION OF BINDER MATERIALS IN LITHUANIA
N. Kybartiene, V. Leskeviciene, D. Nizeviciene, Z. Valancius

ON THE PROPERTIES OF SOME NAPHTHALIMIDE DYES AND THEIR COPOLYMERS WITH METHYLMETHACRYLATE
T. Konstantinova, R. Lazarova

DEACTIVATION OF ALUMINA SUPPORTED COPPER AND COBALT CATALYSTS
A. Naydenov, P. Konova, D. Mehandjiev

PREPARATION OF VANADIUM - TITANIUM CATALYST ALUMINIUM OXIDE PROMOTED
N. Nikolov, M. Moskovkina

CORDIERITE-LIKE SUPPORTS OF CATALYSTS
D. Stoyanova1, D. Vladov2, N. Kassabova2, D. Mehandjiev1

KINETIC AND HYDRODYNAMIC INVESTIGATIONS DURING THE REDUCTION OF A NICKEL CATALYST UNDER THE EFFECT OF AN EXTERNAL MAGNETIC FIELD /PART I/
I. Krastev, T. Popova

POTENTIODYNAMIC AND ELECTRON-MICROSCOPY INVESTIGATIONS OF NEW ANODIC MATERIALS
Y. Stefanov, T. Dobrev

INVESTIGATION OF THE BEHAVIOUR OF Sn, Pb AND ITS INTERMETALLIC COMPOUNDS DURING REVERSIBLE LITHIUM ELECTROCHEMICAL INTERCALATION
A. Momchilov 1, S. Uzunova1, B. Banov1, S. Balova2, I. Abrahams3

ELECTROCHEMICAL BEHAVIOUR OF LOW-TEMPERATURE LiFexMn2-xO4 SPINELS SYNTHESIZED IN A FLUIDIZED BED
S. Uzunova1, A. Momchilov1, B. Banov1, I. Uzunov 2, B. Puresheva1

ELECTROLESS DEPOSITION OF COPPER COMPOSITE COATINGS
M. Petrova, Z. Noncheva

FORMATION OF OXIDE FILMS ON ALUMINIUM IN SOLUTION OF PHOSPHORIC ACID
E. Stoyanova, D. Stoychev

ELECTROCHEMICAL CORROSION BEHAVIOUR OF AMORPHOUS AND CRYSTALLINE Fe-Co-Si-B ALLOYS
E. Petrova, V. Zaprianova, R. Raicheff, S. Vasilev

ELECTROCHEMICAL PREPARATION OF ANODE MATERIALS
L. Petkov1, A. Alexandrova2, I. Valov2, D. Kostova1, I. Gadjov1

NANOSIZED LixCu6Sn5B PARTICLES PREPARED BY BOROHYDRIDE REDUCTION FOR SECONDARY LITHIUM BATTERIES
M. Mladenov, P. Zlatilova, E. Lefterova, I. Dragieva

IMPROVED CYCLING STABILITY OF SURFACE MODIFIED LiNi/CoO2 ELECTRODES FOR LITHIUM-ION BATTERIES
M. Mladenov 1, E. Zhecheva 2, R. Stoyanova 2, S.Vassilev 1

AN ELECTROCHEMICAL METHOD FOR DECREASING SULFATES CONCENTRATION IN WASTEWATER
V. Panayotov, M. Panayotova

REGENERATION OF DEACTIVATED Pd-CONTAINING CATALYST FOR HIGH THERMAL DEGRADATION OF NOx
D. Shishkov, T. Velinova, D. Vladov, N. Kasabova

APPLICATION OF LIQUID INERT ABSORBENTS FOR DECREASING NITROGEN OXIDES ( NOx ) EMISSIONS IN NITRIC ACID PRODUCTION
N. Georgieva1, I. Gruncharov2

MAGNETIC SEPARATION OF COAL FLY ASH
S. Shumkov, A. Shoumkova

REPROCESSING OF PYRITE CINDERS TO RED IRON OXIDE PIGMENT
A. Shoumkova

CHARACTERISTICS OF HEAVY METALS RELEASE FROM SEWAGE SLUDGE, ITS ASH AND RE-PRODUCTS
E. Alexandrova, J. Balgaranova, A.Petkov, L.Pavlova

POSSIBILITIES FOR UTILIZATION OF MUNICIPAL SOLID WASTE ASHES IN THE PRODUCTION OF BUILDING CERAMICS
B. Zdravkov, L. Pavlova, Y. Pelovski

 

LIQUID FERTILIZERS FROM DOLOMITE
R. Šlinkšiene, A. Sviklas

Kaunas University of Technology
Radvilenu str. 19, LT-3028 Kaunas, Lithuania
E-mail: alfredas.sviklas@ktu.lt
Received:2 October 2003
Accepted 10 October 2003

The optimum conditions of the decomposition of Lithuanian dolomite by nitric acid are investigated. The function of decomposition degree as concentration of the nitric acid, the acidulation duration and temperature as well as the ratio of dolomite and nitric acid was determined. The phase diagrams of the systems Ca(NO3)2 – Mg(NO3)2 – NH4NO3 – H2O and Ca(NO3)2 – Mg(NO3)2 – CO(NO2)2 – H2O was examined. On the basis of these results liquid fertilizers containing nitrogen, calcium and magnesium were formulated for production. It was found that the manufacture of liquid fertilizers of grade 16 % N, 6 % CaO and 4 % MgO using ammonium nitrate and 26 % N, 3 % CaO and 2 % MgO using urea are possible.
Keywords: decomposition of dolomite, calcium and magnesium nitrates, liquid fertilizers, solubility of the systems, physico – chemical properties.

 

SPECIAL LIQUID FERTILIZERS FROM POTASSIUM PHOSPHATES
R. Paleckiene, A. Sviklas

 

Kaunas University of Technology
Radvilenu str. 19, LT-3028 Kaunas, Lithuania
E-mail: alfredas.sviklas@ktu.lt
Received:2 October 2003
Accepted 10 October 2003

 

The solubility of (NH4)2HPO4–K2HPO4–CO(NH2)2–H2O and (NH4)2HPO4–KH2PO4–CO(NH2)2–H2O systems was investigated. Solubility diagrams of these systems were investigated by the visual polythermic method. The solid and liquid phases were analyzed and interaction between solution components was determined.
These results form the theoretical basis, which allows the formulation of the composition of liquid fertilizers containing nitrogen, phosphorus and potassium.
The results obtained from 0?C solubility isotherms were used to set the maximum feasible concentrations of nutrients.
On the basis of these results 21 grades of liquid fertilizers, differing in both concentration and nutrient ratios were formulated.
Keywords: liquid complex fertilizers, ammonium phosphate, potassium phosphate, urea, solubility diagrams, physical–chemical properties.

 

THE POSSIBILITIES AND PROBLEMS OF SEMI-HYDRATE PHOSPHOGYPSUM USE FOR PRODUCTION OF BINDER MATERIALS IN LITHUANIA
N. Kybartiene, V. Leskeviciene, D. Nizeviciene, Z. Valancius

 

Kaunas University of Technology
Radvilenu str. 19, LT-3028 Kaunas, Lithuania
E-mail: zenonas.valancius@ktu.lt
Received:30 September 2003
Accepted 10 October 2003

 

In present study it was investigated the possibilities of use a waste material - semi-hydrate phosphogypsum for production of gypsum binding materials. This phosphogypsum is a by-product of phosphorus fertilizers production in the JSC “Lifosa” Lithuania. It was investigated the chemical, physical, mechanical properties and crystalline structure of semi-hydrate phosphogypsum and its dependence on the chemical and mineralogical composition of apatites (Kola Peninsula Kirov and Kovdor site). A method for neutralization of acid in semi-hydrate phosphogypsum with lime suspension in a high temperature was presented. After this neutralization a compressive strength of such dry samples was 18 28 MPa.
Keywords: semi-hydrate phosphogypsum, apatite, phosphorus fertilizers, neutralization.

 

ON THE PROPERTIES OF SOME NAPHTHALIMIDE DYES AND THEIR COPOLYMERS WITH METHYLMETHACRYLATE
T. Konstantinova, R. Lazarova

 

University of Chemical Technology and Metallurgy,
8 Kl. Ohridski, 1756 Sofia, Bulgaria
E-mail: kost@uctm.edu
Received:30 September 2003
Accepted 15 October 2003

 

Nine polymerizable dyes, derivatives of N-allylnaphthalimide were investigated. On the basis of the spectrophotometric investigations of the dyes in different solvents it can be concluded that the charge transfer transition is ?? ?*. Textile samples of polyamide were dyed in bright fluorescent yellow-greenish colours. At radical copolymerization of the dyes with MMA, intensively coloured, highly fluorescent copolymers were obtained. The chemical bond dye-polymer was proved. It was determined that over 50 % of the initial quantity of the dye was incorporated in the polymer chain. Photostability of the dyes in solution and in the copolymer was investigated during irradiation with UV ligth and the connection between this property and the dye structure was discussed.
Keywords: polymerizable dyes, naphthalimide derivatives, photostability.

 

DEACTIVATION OF ALUMINA SUPPORTED COPPER AND COBALT CATALYSTS
A. Naydenov, P. Konova, D. Mehandjiev

 

Institute of General and Inorganic Chemistry, BAS,
“Acad. G. Bonchev” str., bl. 11, 1113 Sofia, Bulgaria,
E-mail: naydenov@svr.igic.bas.bg
Received:30 September 2003
Accepted: 15 October 2003

 

The change in activity of alumina-supported copper and cobalt oxide catalysts during ozone decomposition and the role of the metal participating in the active phase were investigated. Two kinds of samples with respect to their anionic composition were chosen: nitrates and oxides. The observed loss of activity was attributed to the formation of stable O3- - type groups, which stops the reaction process. As a result, there is a sharp drop of the catalytic activity of the beginning of the process. It was established that this deactivation is reversible. The second reason for the deactivation is the presence of nitrogen oxides in the gas when ozone is produced in air and this deactivation is not reversible below a given temperature, specific for the stability of the corresponding surface nitrates.
Keywords: oxide catalysts, ozone decomposition, deactiva-tion.

 

PREPARATION OF VANADIUM - TITANIUM CATALYST ALUMINIUM OXIDE PROMOTED
N. Nikolov, M. Moskovkina

 

Konstantin Preslavski University Shumen,
9712 Shumen, Universitetska Str, 115
E-mail: marinam@shu-bg.net
Received:30 September 2003
Accepted 15 October 2003

 

The V2O5-TiO2 (anatase) covered catalyst for partial oxidation of o-xelene to phthalic anhydride was prepared. The promoting action of Al2O3 upon the catalyst selectivity was investigated. The optimal quantity of the promoting doping was estimated. The catalyst quality under various space velocities was checked. The products of the catalytical oxidation were analysed gaschromatographically. The results were compared with that of the industrial catalysts.
Keywords: V2O5-TiO2 (anatase) catalyst, aluminium oxide, o-xelene, oxidation, phtalyc anhydride.

 

CORDIERITE-LIKE SUPPORTS OF CATALYSTS
D. Stoyanova1, D. Vladov2, N. Kassabova2, D. Mehandjiev1

 

1Institute of General and Inorganic Chemistry, BAS,
“Acad.G.Bonchev” str., bl. 11, Sofia 1113, Bulgaria
2University of Chemical Technology and Metallurgy,
8 Kl. Ohridski, 1756 Sofia, Bulgaria
E-mail: nikoletakasabova@yahoo.co.uk
Received:30 September 2003
Accepted 15 October 2003

 

Catalytic methods permit the establishment of efficient processes for neutralizing the toxic components discharged into the atmosphere. The catalysts used for this purpose comprise a support and an active component. Beside the pure aluminium oxides, the alumina-silicate cordierite-like ceramic supports are especially promising as high-temperature catalysts. Clay, bentone, diatomite (kieselguhr) and MgO have been used as the initial components. MgO has been added as a firing additive to all the masses, both the precipitated ones and the mechanical mixtures, in such ratios in relation to the other components that would ensure the formation of a cordierite-like structure. The established physical-chemical and mechanical parameters of the synthesized carriers give the possibility for active phase impregnation. The obtained catalysts are suitable and can be applied for neutralization of waste gases in the industrial practice. The applied methods for precipitation of the carriers create conditions for synthesis of molito-cordierite type structure at lower temperature of firing in comparison with the classic ceramic.
Keywords: precipitation, catalyst, support, spinel structure, mechanical strength.

 

KINETIC AND HYDRODYNAMIC INVESTIGATIONS DURING THE REDUCTION OF A NICKEL CATALYST UNDER THE EFFECT OF AN EXTERNAL MAGNETIC FIELD /PART I/
I. Krastev, T. Popova

 

University of Chemical Technology and Metallurgy,
8 Kl. Ohridski, 1756 Sofia, Bulgaria
E-mail: tfp@uctm.edu
Received:30 September 2003
Accepted 15 October 2003

 

The aim of the present work was to study the kinetics of reduction of a nickel catalyst, designed for methanation and its hydrodynamic behaviour under the effect of an external magnetic field during the reduction process and after it. It has been proven that the reduction of nickel oxide in a magnetically structured bed (MSB) is occurring at a greater rate, compared to the rate in a free fluidized bed (FB). It is not always possible to register the stage of germ nucleus formation. An effective reduction of the NiO and the catalyst under the conditions of MSB could be realized in a non-stationary regime in regard to the linear velocity and the intensity of the external magnetic field.
Keywords: nickel catalyst, reduction, magnetic field, structure.

 

POTENTIODYNAMIC AND ELECTRON-MICROSCOPY INVESTIGATIONS OF NEW ANODIC MATERIALS
Y. Stefanov, T. Dobrev

 

Institute of Physical Chemistry, Bulgarian Academy of Sciences, 1113 Sofia, Bulgaria
E-mail: stefanov@ipchp.ipc.bas.bg
Received:30 September 2003
Accepted 15 October 2003

 

The mechanism of the anodic processes taking place on the surface of the lead-cobalt composite electrodes during the zinc electrowinning from model sulphate electrolytes have been established by potentiodynamic investigations. On the basis of the obtained cyclic voltammograms information about the corrosion rate of the composite anodes in the lead dioxide region is obtained. The influence of the preprocessing of the lead plate and of the organic additives in the electrolyte for deposition of lead-cobalt coatings on this process is studied. SEM observations showed a nucleus typical „ear“ structure on the lead-cobalt composite coatings. The presence of such a structure provides larger surface and leads to depolarization of the oxygen evolution reaction respectively.
Keywords: zinc; electrowinning; lead-cobalt; composite coatings.

 

INVESTIGATION OF THE BEHAVIOUR OF Sn, Pb AND ITS INTERMETALLIC COMPOUNDS DURING REVERSIBLE LITHIUM ELECTROCHEMICAL INTERCALATION
A. Momchilov 1, S. Uzunova1, B. Banov1, S. Balova2, I. Abrahams3

 

1 CLEPS - BAS, G. Bonchev str., bl. 10, Sofia, Bulgaria 2University of Chemical Technology and Metallurgy,
8 Kl. Ohridski, 1756 Sofia, Bulgaria
3 Structural Chemistry Group, Dept. of Chemistry, Queen Mary College, Mile End Road, London EI 4NS, UK
E-mail: aamomch@cleps.bas.bg
Received:30 September 2003
Accepted 15 October 2003

 

Tin, lead and their intermetalites are lithiated electrochemi-cally. The difference between the initial and next lithiations and delithiations is established. The phase changes in the materials are studied and a possible explanation of this phenomenon is given. Sn, Pb and their intermetalites are characterized as active anode material for Li-ion batteries.
Keywords: alloys, anode material, phase transition, Li-ion battery.

 

ELECTROCHEMICAL BEHAVIOUR OF LOW-TEMPERATURE LiFexMn2-xO4 SPINELS SYNTHESIZED IN A FLUIDIZED BED
S. Uzunova1, A. Momchilov1, B. Banov1, I. Uzunov 2, B. Puresheva1

 

1CLEPS–BAS, Acad. G.Bonchev Str.,bl.10, 1113 Sofia, Bulgaria,
2IGIC-BAS, Acad. G.Bonchev Str , bl.10, 1113 Sofia, Bulgaria
E-mail: s_uzunova@abv.bg
Received:30 September 2003
Accepted 15 October 2003

 

The fluidized bed method was used for synthesizing LiFexMn2-xO4 (0 < x = 1.0) spinels. The structure of the spinels obtained at 300oC was established by X-ray diffraction. The electrochemical behaviour of LiFexMn2-xO4 (0 < x = 0.6) was investigated at voltages of 3.5 –5.2 V with a C/3 charge-discharge current. The iron-doped spinels with 0 < x < 0.6 were found to possess a normal spinel structure, the iron ions being positioned in octahedral sites only. When x rises up to 0.6, the percentage of the 4 V plateau decreases to 67 with respect to the discharge capacity whereas with the 5 V plateau an increase up to 33 is observed, the capacity losses showing a twofold decrease as compared to the undoped spinel.
Keywords: lithium ion cells, doped spinels, cathode materials.

 

ELECTROLESS DEPOSITION OF COPPER COMPOSITE COATINGS
M. Petrova, Z. Noncheva

 

Institute of Physical Chemistry, BAS,
“Acad. G. Bonchev” str., bl. 11, 1113 Sofia, Bulgaria,
E-mail: mpetrova@ipchp.ipc.bas.bg
Received:30 September 2003
Accepted 15 October 2003

 

The deposition of copper composite coatings on ABS polymers from alkaline electrolytes has been studied. SiC and PA with particle size of about 1 µm and nanosized SiO2 particles are used as dispersoids. It is established that in all cases studied the deposition rate of composite coatings is lower as compared to that of pure metal coatings. The reason is that the micro- and nanosized particles of the dispersoid incorporating in the metal matrix cause local blocking of the active sites on the metal matrix thus preventing autocatalytic reduction of copper ions. The thickness of produced copper composite coatings is quickly reduced with the increase in dispersoid concentration. Hence, dispersoid particles incorporating in the copper matrix strongly effect the kinetics of electroless copper plating. The thickness of the corresponding composite coatings depends both on the concentration of the basic components in the electrolyte and on the temperature.
Keywords: composite coatings, electroless copper plating.

 

FORMATION OF OXIDE FILMS ON ALUMINIUM IN SOLUTION OF PHOSPHORIC ACID
E. Stoyanova, D. Stoychev

 

Institute of Physical Chemistry, BAS
Str.”Acad. G. Bonchev”, block 11, Sofia 1113
E-mail: emistoyan@yahoo.com
Received:30 September 2003
Accepted 15 October 2003

 

The kinetics of formation of oxide layers on aluminium AD-1 has been studied in solutions of 0.5 M H3PO4. It has been established that the rate of growth, respectively the thickness of the formed oxide layers, increases with the increases forming voltage and the temperature. The share of the basic secondary processes, accompanying the anodic oxidation has been determined on the basis of the mass balance of the anodic reaction: liberation of oxygen and dissolving of the oxide film already formed. Values of the current efficiency in the process have been determined to be 65 -85 %, depending on the regime of anodization. A correlation has been established between the ratio of the mass of the dissolved oxide/mass of formed oxide, on one hand, and the porosity of the prepared layers, on the other hand.
Keywords: aluminium, oxide layers, anodic oxidation, growth kinetics.

 

ELECTROCHEMICAL CORROSION BEHAVIOUR OF AMORPHOUS AND CRYSTALLINE Fe-Co-Si-B ALLOYS
E. Petrova, V. Zaprianova, R. Raicheff, S. Vasilev

 

University of Chemical Technology and Metallurgy,
8 Kl. Ohridski, 1756 Sofia, Bulgaria
E-mail: veselka@uctm.edu
Received:30 September 2003
Accepted 15 October 2003

 

The electrochemical and corrosion behaviour of amorphous Fe71Co10B14Si5 alloy is studied and compared to the behaviour of its microcrystalline and crystalline counterparts using weight-loss and electrochemical potential sweep measurements. As model corrosive environments 1N H2SO4, 1N Na2SO4 and 1N NaOH solutions are used. DTA, SEM, and XRD techniques are applied to characterized the alloy structure. It is found that the crystalline alloy is a heterogeneous structure composed by ?-Fe and crystalline Fe3(Si,B) phases. The last phases are also detected (as microcrystals) in the amorphous matrix of the microcrystalline alloy. It is established that the microcrystalline alloy possesses practically the same corrosion resistance as that of the alloy in amorphous state, both showing however much higher resistance than the crystalline one. It is also shown that the structure affects the rates of both partial corrosion reactions but its effect on the anodic dissolution reaction is much stronger.
Keywords: corrosion, electrochemistry, iron-based alloys, amorphous, crystalline.

 

ELECTROCHEMICAL PREPARATION OF ANODE MATERIALS
L. Petkov1, A. Alexandrova2, I. Valov2, D. Kostova1, I. Gadjov1

 

1University of Chemical Technology and Metallurgy,
8 Kl. Ohridski, 1756 Sofia, Bulgaria
E-mail: l.petkovv@uctm.edu
2Institute of Physical Chemistry, BAS,
Acad. G.Bonchev 1113,Sofia,Bulgaria
Received:30 September 2003
Accepted 15 October 2003

 

The possibility of electrochemical preparation of insoluble anodes was studied. Different oxides: RuO2, ZrO2, CoxOy, RuO2 + ZrO2, RuO2 + ZrO2 + CoxOy were deposited on Ti-substrate and were characterized by XPS, EMS and CVA. The experiments show, that the electrolytic RuO2 has lower overpotential for chorine evolution in comparsion with the same, but prepared by thermal method.
Keywords: electrochemical preparation, insoluble anodes, electrodeposition, oxides.

 

NANOSIZED LixCu6Sn5B PARTICLES PREPARED BY BOROHYDRIDE REDUCTION FOR SECONDARY LITHIUM BATTERIES
M. Mladenov, P. Zlatilova, E. Lefterova, I. Dragieva

 

CLEPS , BAS, 1113 Sofia, Bulgaria
E-mail: mladen47@bas.bg
Received:30 September 2003
Accepted 15 October 2003

 

The electrochemical characteristics of the anode battery materials based on tin alloys depend on the structure and size of the building lithium particles. The use of an improved borohydride method (BH) for synthesis of nanosize Sn-containing particles, characterized as an active material in the composition of a negative lithium-ion electrode is proposed in this publication. The aim of the present work is to investigate the possibility of nanoparticles synthesis with Cu6Sn5 content by borohydride reduction, which to be used as an alternative anode material for secondary lithium batteries . The optimum ratio between the concentrations of the precursor metal salts used in the nanoparticles synthesis has been found. The changes in the phase content of the alloy after electrochemical interactions have been proven. The results from the performed cycling tests of model electrodes in lithium-ion cells show a significantly higher discharge capacity (200 mAh/g) for electrodes of the nanosize copper-tin alloy compared to that of nanosize pure tin samples. During 70 cycles a better cycling stability is observed for the electrodes with nanosize composite material CuxSny. An optimal alloy composition of nanoparticles has been synthesized. Its main content is the intermetal Li-compound Cu6Sn5, synthesized with the use of a complex-forming agent in the precursor salts solution. The electrochemical lithiation process of this alloy follows the mechanism of “replacement” of Cu from the alloy, and interaction of the lithium with the tin till the formation of the phase Li4.4Sn and a following liberation of the atomic Cu from the initial alloy are observed.
Keywords: nanoparticles, electrode materials, Li batteries.

 

IMPROVED CYCLING STABILITY OF SURFACE MODIFIED LiNi/CoO2 ELECTRODES FOR LITHIUM-ION BATTERIES
M. Mladenov 1, E. Zhecheva 2, R. Stoyanova 2, S.Vassilev 1

 

1CLEPS , BAS, 1113 Sofia, Bulgaria
2IGIC , BAS, 1113 Sofia, Bulgaria
E-mail: mladen47@bas.bg
Received:30 September 2003
Accepted 15 October 2003

 

The coating technique was shown to be especially effective for improving the cycling stability of cathode materials based on layered LiNi/CoO2. The main concept of this technique is the specific treatment of the surface of LiNi0.8Co0.2O2 with MgO, which do not take part in the electrochemical reactions. In the potential range of 3.0–4.1 V charge/discharge curves demonstrate a similar electro-chemical behavior of bare and treated oxides. For an upper cut-off voltage higher than 4.2 V, surface treatment with MgO causes a decrease in the initial capacity at the expense of improved cycling stability. Based on ex-situ XRD, EPR of Ni3+ and IR spectroscopy of cycled compositions, the electrochemical properties of Mg-treated oxides are discussed taking into account the composition and structure of the Mg-coating.
Keywords: lithium nickel/cobalt oxide, surface interaction, cathode materials, lithium-ion batteries.

 

AN ELECTROCHEMICAL METHOD FOR DECREASING SULFATES CONCENTRATION IN WASTEWATER
V. Panayotov, M. Panayotova

 

University of Mining and Geology, Sofia 1700, Bulgaria,
E-mail: marichim@mgu.bg
Received:30 September 2003
Accepted 15 October 2003

 

Wastewater from sulfide ores processing plants is often heavily polluted with sulfates. In spite of the fact that sulfates are not classified as hazardous pollutant, concentrations higher than 600 – 800 mg/l are unacceptable from environmental point of view, even for discharge of industrial wastewater. Paper presented describes an electrochemical method for treating acidic (pH 2.0-2.5) wastewater containing high sulfate concentrations (1-1.5 g/l). Pollutants removal is mainly based on electromigration. Passing the water through diaphragm electrolysis cells with indissoluble electrodes carries out the treatment. Additional chemicals are not introduced and voluminous sludge is not formed. Influence of some process parameters (inlet water flow, current density) and cell design on the sulfates removal efficiency and cost was studied. Concentration of sulfates can be decreased to 500-600 mg/l and water pH value increased to pH 7.5-8.5 at treatment cost of 0.15-0.25 USD per m3.
Keywords: wastewater, sulfates, electrochemical treatment.

 

REGENERATION OF DEACTIVATED Pd-CONTAINING CATALYST FOR HIGH THERMAL DEGRADATION OF NOx
D. Shishkov, T. Velinova, D. Vladov, N. Kasabova

 

University of Chemical Technology and Metallurgy,
8 Kl. Ohridski, 1756 Sofia, Bulgaria
E-mail: bojinova@uctm.edu
Received 30 September 2003
Accepted 15 October 2003

 

Chemical productions generate much waste, with varying effects on the environment. A great part of them use catalytic processes, which results to the accumulation of deactivated catalysts that are themselves a potential source of emissions and solid waste. Most of the catalysts can be recycled and returned to production or used as raw material in order to obtain precious metals.
Because of the high price of Pd as well as the price of the Pd catalyst used for the high thermal degradation of NOx, it is worth to study the possibility of regenerating the catalyst set aside from production and its second use. Pd is extracted from the solid remnant formed of the available pieces and dust. When the process is under control, the remnant carrier can be directed to other catalytic systems.
Keywords: catalytic decomposition of NOx, Pd-containing catalyst, regeneration.

 

APPLICATION OF LIQUID INERT ABSORBENTS FOR DECREASING NITROGEN OXIDES ( NOx ) EMISSIONS IN NITRIC ACID PRODUCTION
N. Georgieva1, I. Gruncharov2

 

1Technical University, Varna,
E-mail: geogievi@triada.bg
2University of Chemical Technology and Metallurgy,
8 Kl. Ohridski, 1756 Sofia, Bulgaria
Received:30 September 2003
Accepted 15 October 2003

 

The quantity of nitrogen oxide gas emissions in nitric acid production depends on the apparatus and methods used, as well as on the applied treatment of the exhaust gas.
A brief review is made of a large number of methods used in nitric acid production and removal of nitrogen oxides, as well as assessment of their economic and technological aspects. A NOx abatement method is proposed, based on "Continuous absorption-desorption nitrogen of NOx" in liquid inert absorbents with subsequent management in a technological scheme. The laboratory embodiment and work conditions are described in details. Data for six absorbents are given. The absorption degrees are also determined as a function of the pressure and gas flow rate. By using the absorbents proposed, an abatement of NOx to 50 ppm is achieved.
Keywords: Nitric acid, absorption, emissions, nitrogen oxides.

 

MAGNETIC SEPARATION OF COAL FLY ASH
S. Shumkov, A. Shoumkova

 

University of Chemical Technology and Metallurgy,
8 Kl. Ohridski, 1756 Sofia, Bulgaria
E-mail: annnie@abv.bg
Received:30 September 2003
Accepted 15 October 2003

 

A laboratory size High Gradient Magnetic Separator (HGMS) system capable of producing fields of 2.2 Tesla was used to separate the iron containing magnetic fraction from coal fly ashes. The ash samples were taken from the electrostatic precipitator system of the carboelectric power stations at “Maritza Istock” burning local coals.
Experiments determining the effect of the main parameters, which control the wet magnetic separation, were carried out. Three types of magnetic filters were used: stainless steel wool (SS430), steel balls and “cell configuration” matrix.
The iron enrichment in the mags is possible at low magnetic field due to the high capture efficiency. The “cell configuration” filter was found to be the most suitable matrix for this application. The data show that the part of magnetic particles being associated with the alumosilicate compounds prevents a complete separation. At optimum separation conditions the magnetic fraction in the mags is almost three times higherthan that in the feed.
Keywords: coal fly ash, magnetic separation, magnetic recovery, waste utilization.

 

REPROCESSING OF PYRITE CINDERS TO RED IRON OXIDE PIGMENT
A. Shoumkova

 

University of Chemical Technology and Metallurgy,
8 Kl. Ohridski, 1756 Sofia, Bulgaria
E-mail: annnie@abv.bg
Received:8 October 2003
Accepted 15 October 2003

 

A method including a combination of magnetic and thermo-chemical reprocessing of pyrite cinders to red iron oxide pigments was elaborated. It consists of three basic stages: wet magnetic separation of pyrite cinders for obtaining a magnetic concentrate with higher quantity of iron, thermal oxidation of the concentrate and micronizing the synthesized pigment.
Pyrite cinders from the mechanical and electrocleaning equipment in sulfuric acid production plants were treated and the influence of the main working parameters such as magnetic field strength, linear velocity of the suspension, particle size and firing conditions on the quality of the final product was researched. It was found that at optimum operating conditions a considerable increasing of the concentration of iron oxides - up to 91 wt % Fe2O3 in magnetic concentrate was obtained. After firing at temperatures from 873 to 1273 K and milling red iron oxide pigments with very good spectral characteristics were synthesized.
Keywords: pyrite cinders, magnetic separation, waste utilization, iron oxide pigment.

 

CHARACTERISTICS OF HEAVY METALS RELEASE FROM SEWAGE SLUDGE, ITS ASH AND RE-PRODUCTS
E. Alexandrova, J. Balgaranova, A.Petkov, L.Pavlova

 

University of Chemical Technology and Metallurgy,
8 Kl. Ohridski, 1756 Sofia, Bulgaria
E-mail: petkov@uctm.edu
Received:30 September 2003
Accepted 15 October 2003

 

During the municipal wastewater treatment considerable amount of sludge is generated. Such sludge contains pollutions – heavy metals, toxic substances and constitutes a real environmental risk. Thermal solidification of the sewage sludge leads to production of ash defined by the EU regulations as waste. A perspective method for utilization of these wastes is their use as raw materials in the brick industry. However there is no standardized method in the literature for the control of heavy metals release from these materials. Several leaching tests were conducted for sewage sludge, its ash and re-products to investigate the characteristics of heavy metals release. Sintering was applied for re-product stabilization. The amount of heavy metal extraction varied according to the leaching test method. Cd and Cr were not detected as trace metal released from incinerated ash. The lower pH value of the leachate after the leaching test, the higher the concentration of Cd and Cr was detected after re-product treatment.
Keywords: leaching test, heavy metals, sewage sludge.

 

POSSIBILITIES FOR UTILIZATION OF MUNICIPAL SOLID WASTE ASHES IN THE PRODUCTION OF BUILDING CERAMICS
B. Zdravkov, L. Pavlova, Y. Pelovski

 

University of Chemical Technology and Metallurgy,
8 Kl. Ohridski, 1756 Sofia, Bulgaria
E-mail: pelovsky@ uctm.ed
Received:30 September 2003
Accepted 15 October 2003

 

Recent study represents experimental results evaluating the possibilities for utilization of ashes obtained from incineration of the municipal solid wastes (MSW) for production of ceramic building products. The generated ash residues are analyzed by chemical analysis, X-ray phase analysis (RPA) and differential thermal analysis (TG-DTA). Data show that basic ash components are SiO2 and CaO, while the dominated phases are quartz and plagioclases. Different composite mixtures of the plastic clay and ash are worked out for defining maximum allowable ash content, which is varied between 10 to 30 % wt. The products are dried and after that fired at temperatures of 1173, 1223 and 1273K. The most important properties are defined on fired products - a mechanical strength, shrinkage, water adsorption, etc. Analyses performed prove that MSW ashes are suitable for production of bricks if their content does not exceed 10 % wt. The optimal fired temperature is 1223K.
Keywords: municipal solid wastes, ashes, extrusion, firing, ceramic building products.