Journal of the University of Chemical Technology and Metallurgy, XXXVIII, 2003, Book 3

 

CHEMICAL AND SYSTEM ENGINEERING

 

COMPUTER SUPPORTED ENGINEERING PROCESSES - AN APPLICATION FIELD FOR COOPERATION FOR COMPUTER SCIENTISTS AND ENGINEERS
G. Paul1, N. Fröhlich1, U. Scholz 2

SPOUTED BED – CONSTRUCTIONS OF APPARATUS, HYDRODYNAMICS AND APPLICATION
E. Piskova1, K. Kojouharov1, D. Mitev2, G. Krüger1, L. Mörl1

PARTIAL OXIDATION OF ETHANE – THE POTENTIAL OF MEMBRANE REACTORS
F. Klose1, T. Wolff1, Chr. Hamel1, M. Alandjiyska 2, H. Weiss2,
M. Joshi3, A. Tota3, A. Seidel-Morgenstern1, 3

DEPOSITION OF PARTICLES IN LAMINAR TUBE FLOW UNDER THE INFLUENCE OF THERMOPHORETICAL AND ELECTRICAL FORCES
L. Reime, D. Mewes

INVESTIGATION OF THE HYDRODYNAMIC PROPERTIES OF THE NEW HEAT EXCHANGER-REACTOR APPARATUS
E. Kraychev, G. Krüger, L. Mörl

A NEW FLUIDISED BED FREEZE DRYING PROCESS
P. Tomova, M. Ihlow, W. Behns, H. Haida, L. Mörl

SPRAY COOLING HEAT TRANSFER - EXPERIMENT AND MICRO MODEL
M. Nacheva, T. Todorov, J. Schmidt

EXPERIMENTAL DETERMINATION AND THERMODYNAMIC INTERPRETATION OF CALORIC DATA OF SEMICRYSTALLINE POLYMERS
P. Dobreva, J. J. Schröder

A NEW PACKING FOR OPERATION AT EXTREMELY LOW LIQUID SUPERFICIAL VELOCITY
N. Kolev, B. Kralev

PLANT RISK AND SAFETY ANALYSES USING QUANTITATIVE AND SEMI-QUANTITATIVE METHODS – A COMPARISON
U. Hauptmanns

POTENTIAL LIGHTNING IMPACT ON SAFETY SYSTEMS
V. Varbanov, U. Hauptmanns, G. Wollenberg, T. Steinmetz

ALOHA AS A USEFUL TOOL FOR SIMULATION DISPERSION OF TOXIC GASES IN THE ATMOSPHERE
S. Tchaoushev, M. Karsheva

SYNTHESIS AND CHARACTERISATION OF TITANIUM DIOXIDE NANOPARTICLES
T. Nikolov, W. Hintz, V. Jordanova, J. Tomas

BIOSORPTION OF ACID DYE ON KUDZU (Pueraria lobata ohwi) FROM AQUEOUS SOLUTIONS
B. Koumanova1, B. Achova1, S. Allen2

EXTRACTION OF LACTIC ACID WITH NEW SOLVENTS
M. Marinova1, G. Kyuchoukov1, J. Albet2, J. Molinier2

REMOVAL OF IRON AND ZINC BY MEANS OF DIFFERENT EXTRACTANTS
S. Zhivkova, G. Kyuchoukov

MODELLING OF SORPTION KINETICS BY BATCH EXPERIMENTS UPTAKE CURVES FOR HEAVY METAL IONS SORPTION ON NATURAL ZEOLITE
II. COMPARISON WITH OTHER DIFFUSION MODELS
M. Kostova, I. Tsibranska, S. Nenov

MULTI-COMPONENT ADSORPTION OF METAL IONS FROM AQUEOUS SOLUTIONS ONTO CLINOPTILOLITE, MONTMORILONITE AND THEIR MIXTURES
B. Vassileva, B. Koumanova

SHORT-TERM SCHEDULING OF CURDS PROCESSING FOR ENVIRONMENTAL IMPACT MINIMIZATION
E. Shopova, N. Vaklieva-Bancheva

COMPARATIVE STUDY OF FLOW PROPERTIES OF COSMETIC PRODUCTS
S. Handjieva, M. Karsheva

DISINFECTION OF BIOLOGICALLY CONTAMINATED WATER SOURCES BY IMMOBILIZED PHOTOSENSITIZERS
M. Krysteva, S. Artarsky, S. Kozhukharov

MATHEMATICAL MODELING AND OPTIMIZATION OF THE ENZYME TREATMENT PROCESS USED IN COTTON DYEING
V. Tzotchev, K. Atanasovski

ROBUST TUNING APPROACH FOR CONVENTIONAL SMITH PREDICTOR
M. Hadjiski, E. Ivanova

ECONOMICAL RESULTS FROM THE PRIVATIZATION OF THE SHOE MANUFACTURE
N. Karev, P.Guetchev

TECHNICAL - ECONOMIC ESTIMATION FOR B?CO3 PRODUCTION
P. Guetchev, D. Nikolova, M. Georgiev

 

COMPUTER SUPPORTED ENGINEERING PROCESSES - AN APPLICATION FIELD FOR COOPERATION FOR COMPUTER SCIENTISTS AND ENGINEERS
G. Paul1, N. Fröhlich1, U. Scholz 2

 

1Institute of Technical and Business Information Systems
Otto-von-Guericke-University Magdeburg,
P.O. Box 4120, 39016 Magdeburg, Germany
E-mail: paul@iti.cs.uni-magdeburg.de
2Institute of Plant Genetics and Crop Plant Research, Gatersleben, Germany
Received 30 September 2003
Accepted 15 October 2003

 

Computers support the work of the engineers in many appli-cation fields. But the engineering processes are mostly very complex. This means that before you can use computers for solving a techni-cal problem you have to analyze these processes. That is a task for engineers and computer scientists. We will show via two examples our approach in this cooperation.
First example: The computer aided support during the whole product life cycle is currently one of the most important tasks in the industry. Especially the casting design and the work scheduling in foundries are very complicated and their efficient solution is respon-sible for the economical survival on the world market. This paper contains proposals for a better support of the phases of the work scheduling and the casting design. This field of our work is embed-ded in the topic "Information Fusion", which comprehends re-searchers of different fields of computer science. Therefore we give a review about the efforts of the research group. Also several aspects of the work scheduling are explained, which contains the state of the art and proposals for software solutions. Our results are methods for the computer aided workout of offers associated with the elaboration of the work documents.
Second example: Subject of the second example is the devel-opment of a framework, that allows the generation of a system for a flexible, platform-independent, user-specific and integrated access to heterogeneous, worldwide distributed molecular biological data sources. Furthermore the generated system must offer some stan-dardized interfaces to support the coupling of different molecular biological analysis tools.
Both topics should clearly indicate the efforts for developing an integrated software solution. The partners came to the conclusion that a cooperation is basis of the success.
Keywords: computer aided engineering, information fusion, product life cycle, software engineering, integration framework.

 

SPOUTED BED – CONSTRUCTIONS OF APPARATUS, HYDRODYNAMICS AND APPLICATION
E. Piskova1, K. Kojouharov1, D. Mitev2, G. Krüger1, L. Mörl1

 

1Otto-von-Guericke-University Magdeburg, Institute of Process Equipment and Environment Technology, Chair of Chemical Apparatus Design,
Universitätsplatz 2,39106 Magdeburg, Germany
E-mail: Elka.Piskova@VST.Uni-Magdeburg.DE
2Assen Zlatarov University – Burgas, Institute of Chemical Engineering,
Prof. Jakimov Street 1, 8010 Burgas, Bulgaria
Received 30 September 2003
Accepted 15 October 2003

 

Experimental studies of the pneumatics in different spouted bed apparatuses have been studied. The operation spouting regimes have been determined in different spouted bed constructions and have been compared with the conventional fluidized bed. The spouted bed techniques are used when in the fluidised bed a homogeneous and stable flow regime is not observed as, for example, in the cases of non-spherical particles and in polydisperse and finedisperse systems. Consequently, original hydrodynamics correlations to calculate the Reynolds number, corresponding to the stable fluidization, and for the calculation of the simplex G have been proposed. The pneumatic regimes of different constructions spouted beds are demonstrated through ?P-u- and Re-G-Ar-diagramms.
Keywords: spouted bed, hydrodynamic, fluid flow regimes, minimum spouting velocity.

 

PARTIAL OXIDATION OF ETHANE – THE POTENTIAL OF MEMBRANE REACTORS
F. Klose1, T. Wolff1, Chr. Hamel1, M. Alandjiyska 2, H. Weiss2,
M. Joshi3, A. Tota3, A. Seidel-Morgenstern1, 3

1Max-Planck-Institut für Dynamik komplexer technischer Systeme, Sandtorstraße 1, D-39106 Magdeburg, Germany
2Otto-von-Guericke-Universität Magdeburg, Institut für Chemie, Postfach 4120, D-39016 Magdeburg, Germany
3Otto-von-Guericke-Universität Magdeburg, Lehrstuhl für Chemische Verfahrenstechnik, Postfach 4120,
D-39016 Magdeburg, Germany
E-mail: klose@mpi-magdeburg.mpg.de
Received 30 September 2003
Accepted 15 October 2003

The operation of packed bed membrane reactors (PBMR) was compared to the classical fixed bed reactor (FBR) using the catalytic oxidation of ethane over a ?-Al2O3 supported VOx catalyst (1.4 % V) as a model reaction. Ethylene, CO and CO2 were observed as products in both reactors. Several attractive operation modes for the PBMR were identified, a selective oxidation mode with low oxygen-to-hydrocarbon ratios for olefin production, a mode favoring CO production and a deep oxidation mode for catalytic combustion. In all modes conversion in the PBMR is increased relative to the FBR, and the selectivity is enhanced into the desired direction. The better performance of the PBMR in all modes is caused by the interaction of changed concentration and contact time profiles inside the reactor due to the oxidant dosing over the membrane.
Keywords: selective oxidation of hydrocarbons, membrane reactors.

 

DEPOSITION OF PARTICLES IN LAMINAR TUBE FLOW UNDER THE INFLUENCE OF THERMOPHORETICAL AND ELECTRICAL FORCES
L. Reime, D. Mewes

 

Institute of Process Engineering, University of Hanover, Callinstr. 36, 30167 Hannover, Germany
E-mail: reime@ifv.uni-hannover.de
Received 30 September 2003
Accepted 15 October 2003

 

The precipitation of heated ultrafine particles which are dispersed within hot air is investigated. The relative motion of the particles in laminar tube flow is caused by thermophoretical, electrical and diffusion forces. When the temperature of dispersed aerosols has to be reduced, the movement of the particles is subject to forces from inertia, gravitation, diffusion and friction as well as forces, which are due to strong temperature gradients in the zone of heat transfer. Particles are accelerated due to the thermophoretic force caused by the temperature gradients toward the wall of the tube and deposit there. In order to prevent the deposition of the particles they are unipolar charged. With the help of an electrical field overlying the temperature field the particles are affected by the electrical force which is directed toward the centre of the tube. By unipolar charging of the particles the uniformity of their electric polarisation is understood.
Keywords: thermophoresis, electrophoresis, deposition.

 

INVESTIGATION OF THE HYDRODYNAMIC PROPERTIES OF THE NEW HEAT EXCHANGER-REACTOR APPARATUS
E. Kraychev, G. Krüger, L. Mörl

 

Otto-von-Guericke University of Magdeburg,
Department of Chemical Apparatus Design
E-mail: e_kraichev@yahoo.com
Received 30 September 2003
Accepted 15 October 2003

 

The pressure of work fluid-air is researched in work of one new type device heatexchanger reactor. It shows less hydraulic resistance and less energy consumption in comparison with similar devices that work in principle of fountain layer.
Keywords : heatexchanger, reacto-r, hydraulic resistance.

 

A NEW FLUIDISED BED FREEZE DRYING PROCESS
P. Tomova, M. Ihlow, W. Behns, H. Haida, L. Mörl

 

Otto-von-Guericke-University of Magdeburg
Institute of Process Equipment and Environmental Technology, Post office box 4120, D – 39016 Magdeburg, Deutschland
E-mail: plamena.tomova@student.uni-magdeburg.de
Received 30 September 2003
Accepted 15 October 2003

 

The presented study describes an alternative atmospheric freeze drying process which can be used to achieve high quality dried biological products. This is a fluidized bed freeze drying process which combines the advantages of the fluidized bed (good heat and mass transfer) with the possibility of adsorption drying.
The experimental investigations are realized in a fluidized bed plant with a nominal diameter of 100 mm. The plant is built in an industrial freezer container providing the opportunity of drying at low temperatures.
The feasibility of atmospheric freeze drying process was demonstrated with the model material ?-Al2O3 and a specific biological product. The water vapour adsorption isotherms of the product serve as the basis of theoretical considerations. The needed adsorption isotherm of the model material was measured by desiccator method at –1°C and described by means of Brunauer-Emmet-Teller (BET) and Guggenheim-Anderson-de Boer (GAB) models. The GAB model showed better conformity with the experimental results.
Keywords: atmospheric freeze drying, fluidized bed, adsorption isotherm.

 

SPRAY COOLING HEAT TRANSFER - EXPERIMENT AND MICRO MODEL
M. Nacheva, T. Todorov, J. Schmidt

 

University of Magdeburg, Institute of Fluid Dynamics and Thermodynamics, P. O. Box 4120, Universitätsplatz 2,
D – 39016 Magdeburg, Germany
E-Mail: mariya.nacheva@student.uni-magdeburg.de
Received 30 September 2003
Accepted 15 October 2003

 

A quasi-stationary method is presented for the estimation of the heat transfer coefficient (HTC) for film boiling on a hot metal plate at temperatures above the Leidenfrost temperature. Different kinds of water nozzles were used for the experiments. Parameters measured include: the mass flux, the spray parameter - volume mean diameter and mean velocity of the droplets. The influence of the mass flux and the spray characteristics on HTC was investigated.
The heat transfer experiments were realized with a thin, electrically heated Inconel metal sheet. The HTC was calculated from the temperature fields of the dry metal sheet side measured by means of IR-Thermography. The mass flux of the water was measured by means of patternator and a Phase-Doppler-Analyser (PDA) has been used to determine the spray characteristics.
First ideas of a micro-model for the theoretical description of the measured results are presented.
Keywords: spray cooling, film boiling, Leidenfrosttempera-ture, heat transfer.

 

EXPERIMENTAL DETERMINATION AND THERMODYNAMIC INTERPRETATION OF CALORIC DATA OF SEMICRYSTALLINE POLYMERS
P. Dobreva, J. J. Schröder

 

University of Hannover, Institute for Thermodynamics,
Callinstr. 36, 30167 Hannover, Germany
E-mail: dobreva@ift.uni-hannover.de
Received 18 September 2002
Accepted 22 October 2002

 

Differential scanning calorimetry (DSC) is a commonly used method to determine thermal properties of polymers. On this basis, the caloric behaviour of such polymers as polyethylene terephthalate (PET), polybuthylene terephthalate (PBT) and polyoxymethylene (POM) is examined experimentally as a function of the previous heat treatment. Measurements by temperature modulated DSC (TMDSC) show the frequency dependent heat capacity of these polymers in the glass transition region after isothermal crystallization. The baseline heat capacity values are obtained with a two-phase model (crystalline-amorphous combination). The significance of a rigid amorphous fraction which is noncrystalline but does not participate in the glass transition is shown.
Two main topics in the study of isothermal crystallization kinetics are highlighted: the effects of the crystallization temperature and the crystallization time. The interdependence of the melting behaviour of the semicrystalline polymers and the extent of secondary crystallization is described. Models found in the literature for the interpretation of thermal properties of semicrystalline polymers are presented in order to find a lead towards a more fundamental modelling. Results of own and published experiments are discussed on this basis.
Keywords: calorimetry, semicrystalline polymers, crystallization, glass transition.

 

A NEW PACKING FOR OPERATION AT EXTREMELY LOW LIQUID SUPERFICIAL VELOCITY
N. Kolev, B. Kralev

 

Institute of Chemical Engeering, BAS
Str.”Acad. G. Bonchev”, block 1031, Sofia 1113
E-mail: kolev@bas.bg
Received 30 September 2003
Accepted 15 October 2003

 

Former investigations have shown that a packing made of separate low horizontal lamellas is especially effective for mass transfer at extremely low liquid superficial velocity. The construction of the packing from single lamellas is a difficult and expensive task. That is why the aim of the present work is to investigate a new type of easy to make lamella packing constructed of single lamellas stamped in sheets of sintered PVC. The results about the effective surface area of the packing covered with a moving liquid at different flow-rates of the irrigating liquid and two constructive types of the packing are presented.
Keywords: packed-bed column, new packing, effective surface, low liquid superficial velocity.

 

PLANT RISK AND SAFETY ANALYSES USING QUANTITATIVE AND SEMI-QUANTITATIVE METHODS – A COMPARISON
U. Hauptmanns

 

Otto-von-Guericke-Universität Magdeburg
Fakultät für Verfahrens- und Systemtechnik
Institut für Apparate- und Umwelttechnik
Abteilung Anlagentechnik und Anlagensicherheit
E-mail: ulrich.hauptmanns@vst.uni-magdeburg.de
Received 30 September 2003
Accepted 15 October 2003

 

Motivated by the new Seveso directive and the Safety Integrity Level Classes there is an increased interest in risk analyses for process plants. The procedure for performing complete risk assessments is outlined. The steps to be performed and the input information requirements are given. It becomes clear that the performance of in-depth analyses may be too onerous in many cases. Therefore two simplified approaches for assessing risk, namely LOPA and SQUAFTA, are presented. Their respective differences and points in common are explained. Their advantages as well as their drawbacks are discussed.
Keywords: Seveso directive, SIL classes, risk assessment, LOPA, SQUAFTA.

 

POTENTIAL LIGHTNING IMPACT ON SAFETY SYSTEMS
V. Varbanov, U. Hauptmanns, G. Wollenberg, T. Steinmetz

 

Otto-von-Guericke-Universität Magdeburg
Postfach 4120, D-39106 Magdeburg
E-mail: Velislav.Varbanov@Student.Uni-Magdeburg.de
Received 30 September 2003
Accepted 15 October 2003

 

Interference voltages, caused by external electromagnetic fields, for instance those from lightning strike, or caused by crosstalk in wires in low-voltage power installations are of particular concern especially when safety systems are involved.
In the paper voltages caused by a nearby lightning strike in a buried low-voltage power installation are investigated. Two possible cases are studied, namely when lightning strikes close to the line and when it strikes directly over the line. In the first case interference voltages are caused by radiated electromagnetic field and for this case Agrawal’s approach [6] is used to find these voltages. In the second case interference voltages are caused mainly from crosstalk between the conductors in the cable bundle.
For detecting the fields under the ground, caused by a lightning strike, a computer code was written based on equations proposed by Cooray [5]. This code determines fields in the frequency domain as well as in the time domain, however for our purposes only fields in the time domain are used. These are then used as an input for the computer program “CableMod” for simulating the excited line. “CableMod” is a simulation program that analyses complex cable structures. For the second case current, which flows at the base of a lightning channel is used as input parameter for the “CableMod” program.
As results, voltages at the end of the line are presented. These would then impact the electronic part of a safety system.
Keywords: electromagnetic compatibility, lightning stroke, complex underground cable systems.

 

ALOHA AS A USEFUL TOOL FOR SIMULATION DISPERSION OF TOXIC GASES IN THE ATMOSPHERE
S. Tchaoushev, M. Karsheva

 

University of Chemical Technology and Metallurgy,
8 Kl. Ohridski, 1756 Sofia, Bulgaria
E-mail: tchaoushev@uctm.edu, mik@uctm.edu
Received 30 September 2003
Accepted 15 October 2003

 

Major reasons for accidents in the chemical industry are different “bottle-necks” of technological processes as well as potential hazards in the transportation of raw materials and chemical products to intermediate and end users.
Last decades of XX century were marked by intensive development of computerized technologies in the human development. In the chemical industry this can be summarized as use of specialized software products (simulators) for evaluation of consequences from release of toxic fluids in the atmosphere and its impact on the environment and human beings.
The aim of this work was the numerical simulation of harmful gases release at real conditions in the region of Sofia. The programme ALOHA (Aerial Location Of Hazardous Materials) was applied as a simulation tool. Two examples for the purposes of education were developed.
Keywords: dispertion, release of toxic substances, simulation.

 

SYNTHESIS AND CHARACTERISATION OF TITANIUM DIOXIDE NANOPARTICLES
T. Nikolov, W. Hintz, V. Jordanova, J. Tomas

 

Otto-von-Guericke University of Magdeburg, Me-chanical Process Engineering, P.O. Box 4120,
D-39106 Magdeburg, Germany
E-mail: Tsvetan.Nikolov@student.uni-magdeburg.de
Received 30 September 2003
Accepted 15 October 2003

 

Nanosized titanium dioxide was prepared on a laboratory scale by precipitation of titanium tetra isopropoxide (TTIP) in dilute nitric acid, followed by a re-dispersion reaction of the spontane-ously formed titanium dioxide suspension. Nanosized particles of a mean size from 10 to 30 nm were obtained within 24 hours. The par-ticle sizes of titanium dioxide (from 1000 microns after precipitation down to 10 nm) were measured by dynamic light scattering and la-ser diffraction spectroscopy to get kinetic information of the re-dispersion process.
Dry porous titanium dioxide aggregates were obtained by freeze drying and calcination. Then the powder was subsequently physically characterized by particle density, size distribution, spe-cific surface area, pore size distribution and inner aggregate poros-ity. The BET specific surface areas were determined from nitrogen adsorption data ranging from 85 to 185 m2/g for the untreated pow-der. The Barrett - Joyner - Halenda (BJH) method was used to de-termine the pore size distribution. The isolated titanium dioxide ag-gregates were mesoporous with pore sizes from 2 to 4 nm. The inner aggregate porosity of 0.3 was obtained.
The reversible re-dispersion (deagglomeration, peptization) and the agglomeration (coagulation) process of sol-gel-synthesis of titanium dioxide nanoparticles were modelled and simulated by population balance equations with a special approach for the kinet-ics. The equilibrium reaction constant, average agglomeration and dispersion rate constant were calculated for a real polydisperse sys-tem on the basis of the particle and aggregate size distribution ob-tained by laser diffraction and dynamic light scattering.
Keywords: titanium dioxide nanoparticles agglomeration kinetics, population balance model, nanopowder characterisation.

 

BIOSORPTION OF ACID DYE ON KUDZU (Pueraria lobata ohwi) FROM AQUEOUS SOLUTIONS
B. Koumanova1, B. Achova1, S. Allen2

 

1University of Chemical Technology and Metallurgy,
8 Kl. Ohridski, 1756 Sofia, Bulgaria
E-mail: bogdana@uctm.edu
2The Queen’s University of Belfast,
School of Chemical Engineering,
David Keir Building, Stranmillis Road, Belfast, UK
Received 30 September 2003
Accepted 15 October 2003

 

Dyestuff production units and dyeing units have a pressing need for economical pretreatment for colour in the effluents. The effectiveness of adsorption for dye removal from wastewaters had made it an ideal alternative to other expensive treatment options. Kudzu (Pueraria lobata ohwi), a vine native to Eastern Asia, was determined to be an effective adsorbent for the removal of heavy metals ions from aqueous solutions. In this study the use of kudzu as a low-cost adsorbent for the removal of acid dye Erionil Marine Blau from aqueous solutions has been investigated. The experiments were held at various initial dye concentrations, quantity of adsorbent and agitation using batch adsorber. High extent of dye’s uptake was obtained (93 %). The adsorption followed Freunlich isotherm better than the Langmuir and the isotherms parameters have been calculated as well. A comparison of the rate constants and equilibrium capacity calculated by the pseudo-first and pseudo-second order kinetic models proves the applicability of the pseudo-second order equation. Intraparticle diffusion in the pore structure is proposed as a mass transfer mechanism. A diffusion rate parameter, k, is proposed and is correlated with possible system variables.
Keywords: acid dye, low-cost adsorbent, adsorption isotherms, intraparticle diffusion, sorption dynamics.

 

EXTRACTION OF LACTIC ACID WITH NEW SOLVENTS
M. Marinova1, G. Kyuchoukov1, J. Albet2, J. Molinier2

 

1Institute of Chemical Engineering, BAS,
Acad. G. Bonchev Str., Bl.103, 1113 Sofia, Bulgaria,
E-mail: pertrex@bas.bg
2Equipe Génie Chimique, LCA UMR 1010 INRA, INP - ENSIACET,
118, Route de Narbonne, 31077 Toulouse, France
Received 30 September 2003
Accepted 15 October 2003

 

A study on the extraction of lactic acid by means of a mixed and a modified extractants was carried out. The mixture of a tertiary amine and a quaternary ammonium salt is more efficient than the individual constituents and the carbonate form of Aliquat 336 is more suitable for lactic acid extraction than the classical chloride one.
Keywords: mixed extractant, modified extractant, lactic acid, tri-n-octylamine, Aliquat 336.

 

REMOVAL OF IRON AND ZINC BY MEANS OF DIFFERENT EXTRACTANTS
S. Zhivkova, G. Kyuchoukov

 

Institute of Chemical Engineering, BAS,
Acad. G. Bonchev Str., bl.103, 1113 Sofia, Bulgaria,
E-mail: pertrex@bas.bg
Received 30 September 2003
Accepted 15 October 2003

 

The removal and separation of iron and zinc from waste industrial hydrochloric acid solutions was studied. The experiments were carried out using various solvents, involving different extraction mechanisms - solvating, anion-exchange, kation-exchange, bifunctional. Mixtures of these extractants have been also used. The extraction properties of these extractant mixtures toward iron and zinc, the effect of used modifiers and diluents have been also investigated.
Keywords: zinc, iron, extraction, modifier, mixed extractant.

 

MODELLING OF SORPTION KINETICS BY BATCH EXPERIMENTS UPTAKE CURVES FOR HEAVY METAL IONS SORPTION ON NATURAL ZEOLITE
II. COMPARISON WITH OTHER DIFFUSION MODELS

M. Kostova, I. Tsibranska, S. Nenov

 

University of Chemical Technology and Metallurgy,
8 Kl. Ohridski, 1756 Sofia, Bulgaria
E-mail: miki@uctm.edu
Received 30 September 2003
Accepted 15 October 2003

 

In Part I an analytical solution based on the Linear Driving Force Model for a rectangular equilibrium was derived. In the following Part II an experimental verification of the model equation is presented. Sorption of Pb2+ ions with Na+ modified form of natural clinoptilolite from the Eastern Rhodopes in Bulgaria was performed. Simulation of the experimental uptake curves with other diffusion models is also presented – the biporous and the monoporous diffusion models, as well as the solid phase diffusion models were used in the calculations. The results with the monoporous diffusion model agree with the experimentally observed kinetics and are closely related to those of the analytical solution from Part I. The biporous diffusion models does not describe the observed effect of the particle size on the kinetic curves. A possible cause of this disagreement is probably due to the strong influence of the “place” of the equilibrium condition on the modelled sorption kinetics.
Keywords: ion exchange, sorption, zeolite, heavy metal ions, mathematical modelling.

 

MULTI-COMPONENT ADSORPTION OF METAL IONS FROM AQUEOUS SOLUTIONS ONTO CLINOPTILOLITE, MONTMORILONITE AND THEIR MIXTURES
B. Vassileva, B. Koumanova

 

University of Chemical Technology and Metallurgy,
8 Kl. Ohridski, 1756 Sofia, Bulgaria
E-mail: bogdana@uctm.edu
Received 30 September 2003
Accepted 15 October 2003

 

The adsorption of NH4+, Ca2+, Zn2+, Cu2+ and Pb2+ from model aqueous solutions onto clinoptilolite, montmorilonite and their mixtures has been investigated. The experiments were carried out in a glass column and constant rate 5 ml s-1. Samples were taken regularly and were analyzed potentiometrically. Four mixtures of clinoptilolite and montmorilonite in ratio 1:1; 3:1; 4:1 and 5:1 have been studied. Comparing the results for ions uptake it was established that the mixed sorbents are very effective in case of NH4+, Zn2+ and Pb2+ and their removal was not influenced by the other ions in the solution. Higher extent of Ca2+and Cu2+ removal from the solution was obtained in the presence of NH4+.
Keywords: multi-component adsorption, metal ions, clinoptilolite, montmorilonite.

 

SHORT-TERM SCHEDULING OF CURDS PROCESSING FOR ENVIRONMENTAL IMPACT MINIMIZATION
E. Shopova, N. Vaklieva-Bancheva

 

Institute of Chemical Engineering – BAS
“Acad. G. Bontchev” Str., Bl.103, 1113 Sofia, Bulgaria,
E-mail: eshopova@mail.bg
Received 30 September 2003
Accepted 15 October 2003

 

This study considers a short-term scheduling in curds processing for environmental impact minimization. The aim is to find the best tradeoff between production requirements and the environmental impact assessed by BOD “generated” in the whole batch plant. The problem is formulated as MINLP. The contribution of the inherent losses in the GBOD is taken into account.
Keywords: short term schedules, MINLP, dairy industry, global BOD minimization.

 

COMPARATIVE STUDY OF FLOW PROPERTIES OF COSMETIC PRODUCTS
S. Handjieva, M. Karsheva

 

University of Chemical Technology and Metallurgy,
8 Kl. Ohridski, 1756 Sofia, Bulgaria
E-mail: sneja@uctm.edu; mik@uctm.edu
Received 30 September 2003
Accepted 15 October 2003

 

A comparative study of rheological behaviour of cosmetic products: shampoos and douche gels was done. It was found that all the products are non-Newtonian fluids and their flow behaviour could be described by power-law rheological model. It was found that all products with basic compound hydroxyethylcellulose exhibited a shear-thinning properties, and those with basic compound polyvinyl alcohol depending on the type and the quantity of surfactant could be also dilatant. The dependence of flow properties of the cosmetic gels on the electrolyte contents as well as on the contents of aesthetic compounds was also investigated. It was found that the presence of boric acid in the compositions with polyvinyl alcohol leads to complex compounds which followed by neutralization in the case of the douche-gels results in change of the flow behaviour from the dilatant to pseudoplastic. The influence of the temperature on the rheological parameters of the cosmetic gels was also studied. The Arrhenius law describes quite satisfactory the temperature dependence of the consistency index K. The influence of the temperature on the flow index n was found to be negligible. The data obtained could be used in calculation of power requirements for transport and mixing of such compositions.
Keywords: rheology, shampoos, douche gels, dependence on composition and temperature.

 

DISINFECTION OF BIOLOGICALLY CONTAMINATED WATER SOURCES BY IMMOBILIZED PHOTOSENSITIZERS
M. Krysteva, S. Artarsky, S. Kozhukharov

 

University of Chemical Technology and Metallurgy,
8 Kl. Ohridski, 1756 Sofia, Bulgaria
E-mail: krysteva@uctm.edu
Received 30 September 2003
Accepted 15 October 2003

 

It is well known, that water is a favorable medium for the development of microorganisms abundance. This could be the reason for propagation of different infections. From this point of view water-reservoirs undergo disinfection. Discovering the photomicrobicidal activity of some compounds, is an evidence for the variety of singlet oxygen applications, which is generated by dye substances, known as “photosensitizers”. A typical example is the photochemical therapy of cancer, etc.
The aim of the present work is to investigate immobilized photosensitizes as a potential tool for photomicrobicidal disinfection. The Zn(II)-phthalocyanine was immobilized on a previously prepared membrane from chitosan by means of chemical bonds. The Rose bengale was immobilized by entrapment in the structure of a triacetylcellulose membrane. The contact between water containing microorganisms and immobilized photosensitizers, was ensured by a special equipment with light – source. This phenomenon was studied in model solutions, containing certain quantities of Esherichia coli and Pseudomonas aeroginosa. Usually these microorganisms occur in the water reservoirs. They may cause a large number of diseases when their concentration increases. It was established that the Zn(II)-phthalocyanine membranes have a complete bactericidal effect against Esherichia coli for 140 minutes, while for Pseudomonas aeroginosa it was found that liquidation was obtained even for 180 minutes. The same effect was obtained in the case with Rose bengale.
Keywords: photo-disinfection, water, photo-sensitizers, phthalocyanine, Rose bengale.

 

MATHEMATICAL MODELING AND OPTIMIZATION OF THE ENZYME TREATMENT PROCESS USED IN COTTON DYEING
V. Tzotchev, K. Atanasovski

 

University of Chemical Technology and Metallurgy,
8 Kl. Ohridski, 1756 Sofia, Bulgaria
E-mail: tzochev@uctm.edu
Received 30 September 2003
Accepted 15 October 2003

 

In this article results of the investigation of the enzyme treatment process used in cotton dyeing are presented. The main purpose of this investigation is to optimize the process. A useful tool for this is the Design of Experiments and particularly the Response Surface Methodology. The performance characteristics that are investigated are the strength of the cotton fiber and its mass. The most important factors for the process are 1) temperature ; 2) pH; 3) enzyme concentration and 4) time of treatment . A two factors face-centered central composite design is used. All experiments are performed at constant temperature and pH – 5. The regions of experimentation for the two other factors are time , and concentration . Adequate second-order regression models are obtained. Generating contour plots and then overlaying them optimal conditions are found. Joint optimization using overall desirability is used as well.
Keywords: cotton dyeing, design of experiments, regression models, response surface methodology, optimization, contour plot, desirability.

 

ROBUST TUNING APPROACH FOR CONVENTIONAL SMITH PREDICTOR
M. Hadjiski, E. Ivanova

 

University of Chemical Technology and Metallurgy,
8 Kl. Ohridski, 1756 Sofia, Bulgaria
E-mail: hadjiski@uctm.edu
Received 30 September 2003
Accepted 15 October 2003

 

Intelligent control systems schemes take wider place in contemporary technological applications. The tendency is that they will gradually replace the conventional controllers. Still, the control algorithms like PID will always be the heart of process control. Their smartness, simplicity and effectiveness assign them a position in a variety of practical applications.
The conventional Smith control algorithm is one of the approaches that aim to supply a decision for the many complicated problems of control of plants with a large time delay. The considerable deterioration of the system quality by vagueness and parametrical uncertainty is the main reason why the conventional Smith control algorithm will be displaced from many practical applications by more effective control approaches. Often in their essence is the idea of control in open loop schemes. In such cases the accumulated error in the control signal that is determined by the delayed system performance is avoided.
In the present paper one approach for robust tuning of a conventional Smith predictor that will guarantee quality in system performance is considered. The main attention is given to the performance of the tuning procedure in cases with different levels of noise in the system.
Keywords: time delay, conventional Smith predictor, robust tuning approach.

 

ECONOMICAL RESULTS FROM THE PRIVATIZATION OF THE SHOE MANUFACTURE
N. Karev, P.Guetchev

 

University of Chemical Technology and Metallurgy,
8 Kl. Ohridski, 1756 Sofia, Bulgaria
E-mail: pgechev@uctm.edu
Received 30 September 2003
Accepted 15 October 2003

 

Cardinal changes in the bulgarian economy connected with the transition from a control planning to market economy have been appeared after 1989. As a result of this, the shoe enterprises have to work under quite different conditions. Nowadays almost 100 % of the shoe branch firms and 92 % of their capital are private. The analysis of the basic economic indices has shown that the shoe production, efficiency of labour as well as the number of employee are fallen drastically. These changes have led to the decrease of the relative part of the branch in the bulgarian industry and will have negative sequences for its development.
Keywords: shoe manufacture, privatization, economic indices, economic consequences.

 

TECHNICAL - ECONOMIC ESTIMATION FOR B?CO3 PRODUCTION
P. Guetchev, D. Nikolova, M. Georgiev

 

University of Chemical Technology and Metallurgy,
8 Kl. Ohridski, 1756 Sofia, Bulgaria
E-mail: Pgechev@hotmail.com
Received 30 September 2003
Accepted 15 October 2003

 

The business activity of the chemical companies requires constant innovation of their products and capital investment.
The technology for BaCO3 production suggests the use as a raw material of barite concentrate, a product from the metallurgical company “Kremikovtsi”.
In this way not only economical but also ecological problems may be solved. In the work are given basic parameters of the technology, but special attention is paid to economical issues – total product cost, profit, capital investment. Because of the high level of technical completeness and economical efficiency, the technology is orientated to potential investors.
Keywords: BaCO3 production, economic efficiency, total product cost, profit.